AZ40锆刚玉fused alumina zirconia - AZ40
漳州锦源盛锆业有限公司/ Zhangzhou JinYuanSheng Zr Industry Co.,Ltd.
锆刚玉 锆40/Fused alumina zirconia, AZ40
锆40：AZ40 represents a Fused Alumina-Zirconia type of eutectic composition produced by melting alumina and Zirconia at about 2000 ℃ temperature in an electric arc furnace followed by cooling of the motion product. The very fine and homogenous microstructure of this materials provides high toughness but also excellent self sharpening properties. With 40% zirconia, this product promises lasting durability for coated and bonded abrasives.
特性Characteristics
| Structure结构 | Abosolute Density真比重 | Knoop Hardness 努谱硬度 | Melting point 熔点 | Color颜色 |
| α- Al2O3, m. t – ZrO2 | 4.65 g/cm3 | 1620 kg/mm2 | 1880℃ | Grey |
化学成分典型值Chemical Analysis (typical)
| Al2O3 | ZrO2 | SiO2 | Fe2O3 | TiO2 | Na2O |
| 59% | 40% | 0.10% | 0.20% | 0.15% | 0.08% |
晶体显微结构Microstructure 晶体尺寸12微米
 |
 |
产量Capacity: 400MT/month (F砂及P砂合计)
锆刚玉应用领域Applications
主要应用与固结磨具和涂附磨具。
除此以外，经过特殊处理的陶瓷颗粒，可应用与金属陶瓷复合材料；例如：陶瓷复合板锤、方锤；陶瓷复合磨辊 等。
| AZ40 F-grade 锆40F砂 | AZ40 P-grade 锆40P砂 |
| Bonded Abrasives 固结磨具 | Coated Abrasives 涂附磨具 |
| Cutting stainless steel 切割不锈钢 Cutting high alloys steel types 切割高合金钢 high pressure rough grinding and snagging重负荷粗磨及荒磨 snagging of alloyed steel castings合金钢铸件荒磨 Large diameter cut off wheels大直径切割砂轮 Steel Conditioning 钢坯修磨 ID & OD Grinding Centerless Grinding Disc Grinding Segments Track Grinding |
Sanding of stainless steel types( e.g. Cr-Ni steel) Machining of high alloyed steel types under heavy duty conditions Sanding of parquet floors Belts 砂带 Flap disc 砂布轮 Vulcanized fiber discs钢纸磨片 |
AZ40-F grade products are specifically engineered for bonded abrasives. From rough, organic-bonded abrasives to precise, vitrified-bonded abrasives, JYS offers a wide range of products that can be customize to suit various needs. AZ40-F Grade products vow to increase material removal rates and to extend usability without sacrificing beautiful finishes. 锆40F砂国内主要用于钢轨修磨砂轮及切割片。
AZ40-F堆积密度bulk density(g/cm3)
| F12 | F14 | F16 | F20 | F24 |
| 2.22-2.36 | 2.20-2.34 | 2.15-2.29 | 2.12-2.26 | 2.10-2.24 |
| F30 | F36 | F46 | F60 | F80 |
| 2.05-2.19 | 2.00-2.14 | 1.96-2.10 | 1.91-2.05 | 1.89-2.03 |
| F100 | F120 | F150 | F180 | F220 |
| 1.88-2.02 | 1.88-2.02 | 1.88-2.02 | 1.88-2.02 | 1.88-2.02 |
AZ40-F粒度组成 grain sizes of AZ40-F
|
粒度 |
Sieve1 Oversize |
Sieve2 Coarse Grit |
Sieve3 1stNominal |
Sieve3+Sieve4 2ndNominal |
Sieve5 -Pan |
|||||
|
Grain |
Mesh |
% |
Mesh |
% |
Mesh |
% |
Mesh |
% |
Mesh |
% |
|
F8 |
+5 |
0 |
+7 |
0-20 |
+8 |
45+ |
+8+10 |
70+ |
-12 |
0-3 |
|
F10 |
+6 |
0 |
+8 |
0-20 |
+10 |
45+ |
+10+12 |
70+ |
-14 |
0-3 |
|
F12 |
+7 |
0 |
+10 |
0-20 |
+12 |
45+ |
+12+14 |
70+ |
-16 |
0-3 |
|
F14 |
+8 |
0 |
+12 |
10-35 |
+14 |
30-60 |
+14+16 |
55+ |
-18 |
0-3 |
|
F16 |
+10 |
0 |
+14 |
1-20 |
+16 |
25-55 |
+16+18 |
55+ |
-20 |
0-6 |
|
F20 |
+12 |
0 |
+16 |
0-20 |
+18 |
20-50 |
+18+20 |
60+ |
-25 |
0-10 |
|
F24 |
+16 |
0 |
+20 |
15-40 |
+25 |
35-65 |
+25+30 |
55+ |
-35 |
0-3 |
|
F30 |
+18 |
0 |
+25 |
10-35 |
+30 |
40+ |
+30+35 |
55+ |
-40 |
0-3 |
|
F36 |
+20 |
0 |
+30 |
0-25 |
+35 |
45+ |
+35+40 |
65+ |
-45 |
0-3 |
|
F46 |
+30 |
0 |
+40 |
0-30 |
+45 |
40+ |
+45+50 |
65+ |
-60 |
0-3 |
|
F54 |
+35 |
0 |
+45 |
0-30 |
+50 |
40+ |
+50+60 |
65+ |
-70 |
0-3 |
|
F60 |
+40 |
0 |
+50 |
0-30 |
+60 |
40+ |
+60+70 |
65+ |
-80 |
0-3 |
|
F70 |
+45 |
0 |
+60 |
0-25 |
+70 |
40+ |
+70+80 |
65+ |
-100 |
0-3 |
|
F80 |
+50 |
0 |
+70 |
0-25 |
+80 |
40+ |
+80+100 |
65+ |
-120 |
0-3 |
|
F90 |
+60 |
0 |
+80 |
0-20 |
+100 |
40+ |
+100+120 |
65+ |
-140 |
0-3 |
|
F100 |
+70 |
0 |
+100 |
0-20 |
+120 |
40+ |
+120+140 |
65+ |
-200 |
0-3 |
|
F120 |
+80 |
0 |
+120 |
0-20 |
+140 |
40+ |
+140+170 |
65+ |
-230 |
0-3 |
|
F150 |
+100 |
0 |
+140 |
0-15 |
+170+200 |
40+ |
+170+200+230 |
65+ |
-325 |
0-3 |
|
F180 |
+120 |
0 |
+170 |
0-15 |
+200+230 |
40+ |
+200+230+270 |
65+ |
- |
- |
|
F220 |
+140 |
0 |
+200 |
0-15 |
+230+270 |
40+ |
+200+270+325 |
65+ |
- |
- |
|
F240 |
+170 |
0 |
+200 |
0-5 |
+230+270 |
8+ |
+230+270+325 |
38+ |
- |
- |
AZ40-P grade products are specifically engineered for coated abrasives. While traditional abrasives dull or break at the bonding point, JYS’s AZ40-P Grade abrasives have unique fracture properties that offer microscopic precision in performance and efficient ability in high speed cutting action. These grains do not only improve the overall cutting experience, but they also extend the usability of your sandpapers, belts, or flap discs.锆40P砂主要用于砂带和砂纸。
AZ40-P堆积密度bulk density(g/cm3)
| P20 | P24 | P30 | P36 | P40 |
| 0-2.25 | 0-2.20 | 0-2.20 | 0-2.20 | 0-2.10 |
| P50 | P60 | P80 | P100 | P120 |
| 0-2.10 | 0-2.00 | 0-2.00 | 0-1.93 | 0-1.93 |
| P150 | P180 | P220 | ||
| 0-1.93 | 0-1.93 | 0-1.93 |
AZ40-P粒度组成 grain sizes of AZ40-P
|
粒度 |
Oversize |
Coarse Grit |
1stNominal |
2ndNominal |
Fines |
Pan |
|||||
|
Grain |
Sieve 1 |
Sieve 2 |
Sieve 2+3 |
Sieve 2+3+4 |
Sieve 2+3+4+5 |
-5 |
|||||
|
Size |
Mesh |
% |
Mesh |
% |
Mesh |
% |
Mesh |
% |
Mesh |
% |
% |
|
P20 |
+12 |
0 |
+16 |
0-7 |
+16+18 |
34-50 |
+16+18+20 |
80-92 |
+16+18+20+25 |
96+ |
0-4 |
|
P24 |
+14 |
0 |
+18 |
0-1 |
+18+20 |
10-18 |
+18+20+25 |
52-70 |
+18+20+25+30 |
92+ |
0-8 |
|
P30 |
+16 |
0 |
+20 |
0-1 |
+20+25 |
10-18 |
+20+25+30 |
52-70 |
+20+25+30+35 |
92+ |
0-8 |
|
P36 |
+18 |
0 |
+25 |
0-5 |
+25+30 |
14-28 |
+25+30+35 |
58-76 |
+25+30+35+40 |
90+ |
0-10 |
|
P40 |
+25 |
0 |
+35 |
4-15 |
+35+40 |
48-73 |
+35+40+45 |
85-97 |
+35+40+45+50 |
95+ |
0-5 |
|
P50 |
+30 |
0 |
+40 |
3-10 |
+40+45 |
36-52 |
+40+45+50 |
80-92 |
+40+45+50+60 |
94+ |
0-6 |
|
P60 |
+35 |
0 |
+45 |
0-7 |
+45+50 |
15-35 |
+45+50+60 |
56-74 |
+45+50+60+70 |
92+ |
0-8 |
|
P80 |
+45 |
0 |
+60 |
0-7 |
+60+70 |
15-35 |
+60+70+80 |
56-74 |
+60+70+80+100 |
92+ |
0-8 |
|
P100 |
+50 |
0 |
+70 |
0-1 |
+70+80 |
10-18 |
+70+80+100 |
52-70 |
+70+80+100+120 |
92+ |
0-8 |
|
P120 |
+70 |
0 |
+100 |
0-7 |
+100+120 |
34-50 |
+100+120+140 |
80-92 |
+100+120+140+170 |
96+ |
0-4 |
|
P150 |
+80 |
0 |
+120 |
0-3 |
+120+140 |
20-32 |
+120+140+170 |
66-84 |
+120+140+170+200 |
96+ |
0-4 |
|
P180 |
+100 |
0 |
+140 |
0-2 |
+140+170 |
10-20 |
+140+170+200 |
50-74 |
+140+170+200+230 |
90+ |
0-10 |
|
P220 |
+120 |
0 |
+170 |
0-2 |
+170+200 |
10-20 |
+170+200+230 |
50-74 |
+170+200+230+270 |
90+ |
0-10 |
